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How to ensure the internal quality of iron damper cover stainless steel stamping parts through non-destructive testing technology?

Publish Time: 2024-12-03
The internal quality of the iron damper cover stainless steel stamping parts is crucial to its reliable operation in the damping system, and non-destructive testing technology has become a key means to ensure its quality.

First of all, ultrasonic testing is one of the commonly used non-destructive testing methods. After the high-frequency ultrasonic waves emitted by the ultrasonic flaw detector enter the interior of the stainless steel stamping parts, they will produce different reflection, refraction and scattering phenomena due to the changes in the internal structure of the material. By analyzing the time, amplitude and waveform characteristics of the reflected wave, it is possible to detect whether there are defects such as cracks, pores, inclusions, etc. inside. For example, for tiny crack defects, ultrasonic waves will produce strong reflections at the crack interface. The inspectors can accurately judge the location and size range of the cracks based on the reflected signal, thereby determining whether the stamping parts meet the quality requirements.

Secondly, radiographic testing also has unique advantages. Using X-rays or gamma rays to penetrate stamping parts, different images will be formed on the radiographic film due to the different absorption of rays by different internal structures and defects. For iron damper cover stainless steel stamping parts, the internal weld quality, uneven material density areas and larger defects can be clearly observed. This method can intuitively present the shape and distribution of internal defects, providing a reliable basis for quality assessment. However, radiation detection needs to consider radiation protection issues, and the equipment is relatively expensive.

Furthermore, eddy current testing is effective in detecting surface and near-surface defects of stainless steel stamping parts. When an alternating magnetic field acts on a stamping part, eddy currents are generated on its surface and near its surface. If there are defects, the distribution and size of the eddy currents will change, which will in turn cause changes in the impedance of the detection coil. By measuring and analyzing this impedance change, defects such as surface cracks and material thickness changes can be detected. This method has a fast detection speed and is suitable for rapid screening of a large number of stamping parts, but its detection ability for deep internal defects is limited.

By reasonably selecting and comprehensively using non-destructive testing technologies such as ultrasonic testing, radiographic testing, and eddy current testing, the internal quality of iron damper cover stainless steel stamping parts can be fully and accurately detected, defective products can be discovered and eliminated in a timely manner, and the quality of stamping parts put into use can be ensured to be reliable, thereby ensuring the stability and safety of iron dampers in various engineering applications and providing strong support for the seismic resistance and vibration reduction of related engineering structures.
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